March 2010 Archives

I haven’t posted an update in a bit because I’ve been doing some late night work and such on the thing and I have real work to do during the day. So, here’s the whirlwind update of what has happened.

Friday, Day 7: I put on the first part of the second coat of stain on the door. I kept it simple, wasn’t careful, but still manage to come up with passable results. It’s not as good as Terri would have done on it, but it’s good enough for government work.

Saturday, Day 8: In the morning, I put the last of the second coat of stain on the door. I’m done with staining for the moment. I will have more to do after I put in the flooring and need to put in trim since I don’t really want to put the put back the orange trim I took out. The color of much of the wood work in our house is a nasty shade of orange. I much prefer the warm brown I have on the door.

After I stained, my folks arrived and my dad and I started on the demo to rip open the wall on one side. We also opened the ceiling so we could mount the header to the floor joists. During Gabe’s nap we headed off to the store to pick up some materials (and pizza for fortification) and came back with some 2x4s and a sheet of dry wall (amongst other things).

We managed to get most of the framing prep done and pulled the wire from the electrical box in the hallway. The wiring was moved into the new framing so we could put the box in the room rather than having the light switch in the hall. We left the wire loose for the night and called it.

Sunday, Day 9: The next morning, we went to church. After church, we put up the frames and wired the light on and finished the framing and cut and hung the dry wall. I also put on the new electrical box in the room and we moved the switch to it’s new home. Finally, we were able to get the door hung. The door wasn’t (and isn’t) all the way set. I still need to shim the jamb side of the door so that it’s level. I might also need to sand and re-stain the door near the outside-top a little so it won’t rub.

This was the part I needed the most help with and the part that I see as hump to get over on finishing the room. I would have liked to have the taping and mudding started, but that will come shortly.

Monday, Day 10. I was originally planning to tape and start mudding on Monday, but I was sore from the weekend and tired from work. I am a computer geek and this is more exertion than I’m used to. I also noticed that the hall is now really dark. I thought my mudding might end up looking a bit better if I installed a light.

So, I took another trip to Home Depot, bought a recessed light, some 14-2 2-wire cable and other bits (splices, etc.) that I would need to do this. I used the template that came with the recessed light to figure out what to cut and cut out the hole in the ceiling. (I’m getting a lot of practice with my key hole saw.) I ran my wiring, installed a junction box, splice everything in, and viola! I have a new light.

Well, sort of. I’m a newb when it comes to electrical wiring and thought I had it right, but I was wrong. What I had assumed was the line to the middle landing light was actually the source. So, the bottom landing light was now always on. FAIL.

So, I spliced my way into the 14-2 3-wire that went between the switches. I got it a little better this time. I wired it so that only the bottom switch was able to switch the light. This had the interesting side effect of allowing us to use the light switch to turn the light on and off separately from the top one. Even more interesting, you could use the switch the upper landing off and the lower landing on one way and switch the lower landing off and the upper landing on the other. FAIL.

Tuesday, Day 11. I stayed up very late working on the wiring the day before. So I took the evening off.

Wednesday, Day 12. I spent the evening puzzling over what I had done wrong on Monday and planning what to try next. I reviewed my understanding of three way lights and tried to figure out a solution. The big issue is that most of the wiring for these two lights is inaccessible.

The wiring from the switches to the top landing light is actually in the box for the upstairs switch. The wiring from the source goes into the downstairs switch. Somehow, I needed to get my light to get its wiring from the upstairs switch. Solution! The return wire (white) from the source is just passed through in all the boxes. So, I should be able to take the returning white wire and wire it in to the downstairs light, right? It will be a series circuit, but maybe it won’t be too bad.

So, I did that. It worked, but the landing light was really dim. I think it has to do with the fact that I currently have an incandescent bulb on the upper landing and a compact fluorescent on the bottom landing. This wasn’t going to work. I knew it probably wouldn’t, but I had to try.

Thursday, Day 13. I continued to puzzle over how to get the light to work. I was pretty well out of options with the existing wiring. So, I came up with another solution. I need one more wire that would pass back from the upstairs switch. This way I could split the line between coming out of the upstairs switch (the line that was switched properly by both 3-way switches) and run the lights in parallel so they’d each be powered independently without resistance from one interfering with the other.

I went to the hardware store to pick up a wire fish, another electrical box (because I was pretty sure I was going to demolish the existing one upstairs), more splices (ran out of my last box), and an auger bit.

I put the auger bit onto my drill, but it was getting late and I had bad technique. I ended up overheating the drill, so I called it a night.

Friday, Day 14. This evening, I improved my technique and drilled a hole up through the 2x4 between floors in the wall below the upstairs light switch. I think pulled out the electrical box for that switch and pushed the fish up the hole. Terri pulled that through and then I used the fish to feed another line down through the hole. I then ran the line out of the closet into the rafters and around into the utility room where I have my junction box. I then spliced everything in so that the switch upstairs now had two switched lines come out of it, one to the downstairs light and one to the upper landing light.

It works!

P.S. I’m not going to show you what’s inside that blue box. You don’t want know what that looks like.

Looking Ahead

Now that I have my light, it is time to tape and mud the new walls. There’s not much to do, but taping and mudding has to be done carefully to make sure you get your seams feathered well. Otherwise, you’re in for hours and hours and hours of sanding if you want it to look at all good. I don’t want to do that. Once that’s done, we’ll prime and paint and finish filling the painting for the other parts.

After that, I can start working on putting in the new flooring. I’m also considering my options for white boards still. I think I’m going to shrink the size of the white board wall just a bit (30” or so) so I can keep a bookcase on that wall, but it will still be pretty large (70” x 80” or so). The major question that remains is what material to use. I’ve considered:

  • Thrifty White Tileboard. This is white sheets of melamine that you can get at Home Depot. From all reports it works as an okay surface, but not very good. I’d consider it for Gabe, I think, but the stuff down at the local Home Depot is pretty beat up. So, it doesn’t seem like a great solution to me.

  • Whiteboard Paint. I was a little psyched about trying this initially and then did more research. You can actually by magnetic primer or mixes to put in regular primary to make it magentic. Then, you can paint whiteboard paint over that. I actually found a company that produces a clear whiteboard paint you can use over regular household paint. It sounds cool, but the reviews of all such things aren’t any better than the tileboard. If I’m going to go through that much expense and work, I might as well go with the tileboard.

  • Films and Wallpapers. You can use a number of plastic films for a whiteboard surface. However, they cost an arm and a leg. If I’m going to use something like this, I might as well go with ceramicsteel for the cost.

  • Ceramicsteel. I want this. It is hard. It is magnetic. It is the best possible surface. It is $800+ for the size I want. That’s well outside my budget. Maybe I’ll do that someday, but I’ll skip it for now.

  • Glass/Acrylic. This looks like the best compromise. I’m looking into various makers of glass and acrylic to see what I can find. Glass would probably be a better surface, but is probably going to be too expensive. I also have to worry about painting it and mounting it. It will be heavy and I’ll need to get some help putting it up. I’m doing price checking, but if it’s too expensive, this may be a no-go. I’m not busting my budget for this, as much as I’d like to.

I’m leaning toward acrylic at the moment (what you might know as Plexiglas or Lucite). I’ll need to find some high quality, high gloss stuff that won’t be easily damaged. Terri has found some places for me to look through while I’ve been working. I need to look through them and probably contact them to ask some questions about it.

Anyway, my battery is getting low and I need my sleep tonight.

Cheers.

I’ll post more details later, but for now, I have posted most of the pictures of what we did. I need to get a picture of what’s done so far. Yesterday and today, we framed, put up the dry wall, and hung the door.

My Ultimate Office

I still need to tape, mud, sand, prime, and paint the new walls. I also need to put up the casement around the door, and all the rest.

The work continues. Today involved yet another trip to the hardware store because we didn’t have any mineral spirits, which was needed for clean-up on today’s task.

However, with that taken care of, I was able to unwrap the door and start the first layer of stain. I plan to put on 2 layers of stain with polyurethane and be done. I also want to get this done before Saturday, so I’ll be doing a layer tomorrow morning (first coat on the other side of the door) and tomorrow evening (second coat on the first side). Then, I’ll need one final coat on the other side on Saturday morning. The door will then be ready for hanging on Sunday.

Looking Ahead

It’s all staining for the time being. Thinking further ahead:

  • Saturday. Framing, moving a light switch, and possibly putting up the dry wall.
  • Sunday. Finishing up the dry wall and possibly working on building the white board.
  • Monday. Finishing up on painting.
  • Tuesday-???. Putting down the floor.

After the floor is down, it will be time to put up the white board and install the trim. At some point, I’ll need to purchase and stain the trim too. After that, I’m all done.

Today was the biggest day of expenses yet. It should be the biggest day of expenses for this project. We went to the hardware store today to buy a prehung door and the flooring I’m going to put down.

When we got home, I unloaded the stuff and then finished cleaning up the basement. I scraped the remaining pad off the floor yesterday and used a putty knife and wire brush to loosen up any loose pieces and grit from the floor before vacuuming clean. Finally, I used the cement I bought earlier this week to fill in the divots created when I pried up the nails holding down the tack strips under the old carpet. That should be all dry by tomorrow and I’ll have a reasonably level surface to lay floor on.

Looking Ahead

Tomorrow, I plan to put the first coat of stain on the door we bought tonight. That ought to pretty much do it for tomorrow. That leaves Friday for the second coat. Then, Saturday, my folks are coming up to help me frame the new walls and put up the door.

Nothing too exciting to report today and no pictures. Between working a bit longer than usual today and Terri being off at her Bible study, I didn’t get much done.

I was able to take down the painter’s tape and the paint looks great. We’ll still need to touch up a few places and paint the new walls when they go up. I also scraped the remaining bits of carpet padding off of the floor.

I also went to the hardware store and picked up the things I’ll need to start staining. I didn’t really even have time to pick up the door while there. I may do that tomorrow morning before I start work.

Looking Ahead

I need to finish cleaning up the floor and filling in spaces as well as pulling the three nails in the floor that I missed on the first time around. I also need to buy the prehung door and stain it.

Today, I worked the real job. However, the next task that needed to be done was to paint. My wife is the diva of paint. She tackled the job of taping, edging, and rolling out the first coat of the deep blue color I selected. It’s very blue. I like it. It also beats the living daylights out of the washed out avocado color that was there before.

Gabe helped too.

After dinner, I edged and rolled the second coat of paint, so we should be done with this round of painting. Since we have not yet installed the stub wall and door yet, we’ll still need to paint a bit more, but that’s going to be a small job.

I think I’ve solved my header problem with the stub wall as well. Duh. I’m going to need a header to go across the floor joists above the door. That will be nailed solid into the joists. The stub wall header will just need to be braced against that. Done.

Looking Ahead

Tomorrow, I’ll be purchasing a solid core door (and possibly some new molding) and begin staining. I may also pull up the padding we’ve left down for the time being and start prepping the sub-floor for the new flooring. Pulling up the tack strips from the old carpet busted it up a bit and I need to fill in the divots. Once that’s done, I’ll be ready to put down the underlayment and laminate flooring.

About this Archive

This page is an archive of entries from March 2010 listed from newest to oldest.

February 2010 is the previous archive.

April 2010 is the next archive.

Find recent content on the main index or look in the archives to find all content.